China factory Electric Vehicle High Power Hydropower Differential Gear Shaft Accessories Wind Drive Differential Pack 6 Splines 11 Gear Spline gear box

Product Description

Car Model ALL
OEM Available
hub bearing type wheel bearing
Material Steel
Warranty 1 Year
Brand Name penso
Clearance C0,C2,C3

We provide the following CNC machining services:

1. CNC Turning
2. CNC Milling
3. Large Machining
4. Heavy Machining
5. Precision Machining
6. CNC Drilling
7. CNC Grinding
8. Prototype Machining
9. Casting Machining
 



ZheZheJiang nlead Precision Co., Ltd. which focuses on CNC machining, including milling, turning,auto-lathe turning,holing,grinding,
heat treatment from raw materials of bars, tube, extruded profiles,blanks of cold forging & hot forging, aluminum die casting.
We provide one-stop service, from professional design analysis, to free quote, fast prototype, IATF16949 & ISO14001 standard
manufacturing, to safe shipping and great after-sales services.During 16 years, we have win lots of trust in the global market, most
of them come from North America and Europe.
Now you may have steady customers, and hope you can keep us in  the archives to get moremarket news.
Sunlead produce all kinds of machining parts according to customer’s drawing, we can produces stainless steel Turned parts,
carbon steel Turned parts, aluminum turned parts,brass & copper turned parts.Please feel free to send inquiry to us, and our
professional sales manager will get back to you ASAP!


General Packing Methods:
A: Tube Package + Outer Carton + Pallet
B: Single Box + Outer Carton + Pallet
C: Tube Package + Middle Box + Outer Carton + Pallet
D: Single package+ Middle Box+ Outer Carton+ Pallet
E: According to your request

FQC

1. What’s the minimum order quantity for your products?

Our minimum order quantity depends on the product and material, but usually starts at 1000 pieces.

 

2. What materials do you work with?

We handle a variety of materials including steel, aluminum, brass, bronze and iron. We can also process special alloys according to customer
requirements.

 

3. Can you provide custom designs?

Yes, we specialize in providing customized designs according to your specific requirements. Our team of engineers can work with you to develop
designs that meet your needs.

 

4. What is your production capacity?

Our production capacity varies from product to product and material to material, but we have the capacity to produce millions of units per year.

 

5. What is the lead time of your order?

Our order lead time depends on the product and quantity, but we usually need 4-8 weeks of production and lead time.

 

6. Do you provide quality control and testing?

Yes, we have strict quality control measures in place to ensure the highest quality of our products. We also provide testing services, including
nondestructive testing, to ensure the integrity of our products.

 

7. What terms of payment do you accept?

We accept various payment methods, including telegraphic transfer, credit card and PayPal. We can provide detailed payment terms CHINAMFG your request.

 

8. What’s your return policy?

We have a comprehensive return policy to ensure customer satisfaction. If for any reason you are not satisfied with our products, please contact
us and we will work with you to solve the problem.

 

9. Do you offer international shipping?

Yes, we provide international shipping services to customers all over the world. We can provide detailed shipping terms and price requirements.

 

10. How can I get a quote on my project?

Please contact us with your project specifications and our sales representative will provide you with a quote within 48 hours. We look forward
to the opportunity to work with you.

 

After-sales Service: Yes
Warranty: a Year
Type: Fairing
Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

differential gear

How does a differential gear distribute power between the wheels?

A differential gear is responsible for distributing power between the wheels of a vehicle, allowing them to rotate at different speeds while maintaining torque transfer. Here’s a detailed explanation of how a differential gear accomplishes this:

1. Power Input:

The differential gear receives power from the transmission or driveshaft connected to the engine. This power is transmitted to the differential assembly, which is typically located in the axle housing.

2. Ring and Pinion Gears:

Within the differential assembly, the power from the driveshaft is transferred to the ring and pinion gears. The ring gear is a large gear that surrounds the differential assembly, while the pinion gear is a smaller gear connected to the driveshaft. The interaction between these gears allows the power to be redirected.

3. Side Gears and Spider Gears:

The ring gear is connected to side gears, also known as bevel gears, through a set of small gears called spider gears. The side gears are attached to the axle shafts, which are responsible for transmitting power to the wheels. The spider gears allow the side gears to rotate independently of each other while maintaining torque transfer.

4. Differential Action:

As the vehicle moves, the differential gears enable the wheels to rotate at different speeds during turns. When the vehicle is moving in a straight line, the spider gears rotate smoothly, allowing equal power distribution to both wheels. However, during a turn, the inside wheel travels a shorter distance than the outside wheel, causing them to rotate at different speeds.

5. Speed and Torque Distribution:

The differential gear adjusts the speed and torque distribution between the wheels based on their rotational differences. When the vehicle is turning, the spider gears allow one wheel to rotate faster than the other, ensuring that torque is transferred to the wheel with better traction. This allows the wheels to rotate at different speeds, preventing tire scrubbing and providing smooth cornering.

6. Limited-Slip and Locking Differentials:

In certain differential systems, such as limited-slip differentials or locking differentials, additional mechanisms are incorporated to enhance traction and power distribution. Limited-slip differentials use clutch packs or friction plates to provide a predetermined amount of resistance, allowing some speed differentiation between the wheels while still transferring power. Locking differentials, on the other hand, lock the side gears together, ensuring equal torque distribution to both wheels, regardless of traction conditions.

7. Differential Types:

There are various types of differentials, including open differentials, limited-slip differentials, electronic differentials, torque vectoring differentials, and more. Each type has its own mechanisms and technologies to distribute power between the wheels effectively, depending on the vehicle’s requirements and driving conditions.

In summary, a differential gear distributes power between the wheels by utilizing a system of gears, including ring and pinion gears, side gears, and spider gears. The differential action allows the wheels to rotate at different speeds during turns, ensuring smooth cornering and preventing tire scrubbing. Additional mechanisms, such as limited-slip or locking differentials, can further enhance traction and power distribution in various driving conditions.

differential gear

How do differential gears contribute to traction in slippery conditions?

In slippery conditions, such as driving on ice, snow, or wet surfaces, differential gears play a crucial role in improving traction and maintaining vehicle control. Here’s a detailed explanation of how differential gears contribute to traction in slippery conditions:

  • Torque Distribution: Differential gears allow torque to be distributed between the wheels on the same axle. In slippery conditions, where traction is reduced, differential gears enable power to be sent to the wheels with better grip. This distribution of torque helps maximize traction and prevent wheel spin.
  • Wheel Speed Variation: In slippery conditions, the wheels on the same axle may encounter different levels of traction. For example, one wheel might be on a patch of ice while the other is on a surface with better grip. Differential gears accommodate this variation by allowing the wheels to rotate at different speeds. This wheel speed variation helps ensure that power is directed to the wheels with more traction, improving overall grip and stability.
  • Slip Limitation: When one wheel loses traction and starts to slip, the other wheel with better grip can potentially receive less power due to the default behavior of an open differential. However, some differential systems employ advanced features like limited-slip differentials (LSD) or electronic traction control systems. These systems detect wheel slip and apply mechanisms to limit slip and redirect power to the wheel with better traction, effectively improving traction in slippery conditions.
  • Positive Traction Devices: In some cases, differential gears can be equipped with positive traction devices such as locking differentials or electronic locking differentials. These devices lock the differential gears, forcing both wheels on the same axle to rotate at the same speed. This feature is particularly beneficial in extremely slippery conditions where maximum traction is essential. By locking the differential, these devices ensure that power is evenly distributed to both wheels, maximizing grip and traction.
  • Off-Road Capability: Differential gears with advanced features like limited-slip differentials or locking differentials are commonly employed in off-road vehicles. These vehicles often encounter challenging terrain with low-traction conditions. The differential systems in these vehicles enhance off-road capability by transferring power to the wheels with the most traction, preventing wheel spin, and allowing the vehicle to navigate through difficult terrain more effectively.

In summary, differential gears contribute to traction in slippery conditions by distributing torque between wheels, accommodating wheel speed variation, limiting slip through advanced features, and offering positive traction devices. These mechanisms allow power to be directed to the wheels with better grip, improving traction, stability, and overall vehicle control in slippery conditions.

differential gear

Can you explain the concept of torque distribution in a differential gear?

Torque distribution is a fundamental concept in a differential gear that refers to the way rotational force is distributed among the wheels of a vehicle. Here’s a detailed explanation:

In a vehicle equipped with a differential gear, torque is transmitted from the engine to the differential, and then further distributed to the wheels. The differential gear ensures that torque is divided between the wheels, allowing them to receive power and propel the vehicle forward.

1. Power Input:

The torque distribution process begins with the power input from the engine. The engine generates rotational force, or torque, which is transmitted through the drivetrain to the differential gear.

2. Differential Assembly:

Within the differential gear, torque is distributed among several components, including the ring gear, pinion gear, side gears, and spider gears. The specific arrangement may differ depending on the type of differential used.

3. Side Gears and Spider Gears:

The side gears are connected to the axle shafts, which extend to the wheels. The spider gears, also known as planetary gears, are positioned between the side gears. When torque is applied to the differential assembly, it is transferred to the side gears through the spider gears.

4. Equal Torque Distribution:

In a straight-line driving scenario, where both wheels have equal traction and are rotating at the same speed, the spider gears rotate freely on their respective shafts. This allows the side gears to rotate at the same speed as the differential case, resulting in equal torque distribution to both wheels. As a result, both wheels receive an equal share of power from the differential.

5. Unequal Torque Distribution:

During turns or when one wheel encounters different traction conditions, the wheels need to rotate at different speeds. In this situation, the spider gears are forced to rotate along with the side gears due to the difference in rotational speeds between the two wheels.

As the spider gears rotate, they allow the side gears to rotate at different speeds, compensating for the variation in wheel speeds. This results in unequal torque distribution, with the outer wheel (on the outside of the turn) receiving more torque and the inner wheel (on the inside of the turn) receiving less torque. The differential gear enables this torque differentiation, ensuring that the wheels can rotate independently while still receiving power from the differential.

6. Optimizing Traction:

The torque distribution in a differential gear plays a crucial role in optimizing traction. Unequal torque distribution allows the wheel with better traction to receive more power, maximizing the vehicle’s ability to maintain forward motion. This is particularly beneficial in situations where one wheel is on a slippery surface or encounters reduced traction conditions.

7. Differential Types:

It’s important to note that different types of differentials can provide varying torque distribution characteristics. For example, open differentials primarily distribute torque equally, while limited-slip differentials and locking differentials offer varying degrees of torque biasing to improve traction in specific conditions.

In summary, torque distribution in a differential gear refers to the division of rotational force among the wheels of a vehicle. The differential gear enables equal torque distribution during straight-line driving and unequal torque distribution during turns or varied traction conditions. By optimizing torque distribution, the differential gear ensures efficient power delivery, traction optimization, and overall performance of the vehicle.

China factory Electric Vehicle High Power Hydropower Differential Gear Shaft Accessories Wind Drive Differential Pack 6 Splines 11 Gear Spline gear boxChina factory Electric Vehicle High Power Hydropower Differential Gear Shaft Accessories Wind Drive Differential Pack 6 Splines 11 Gear Spline gear box
editor by CX 2023-11-14