China Good quality Customized Wheel Gear/Planetary Gear/Straight Gear for Differential gear cycle

Product Description

Company Profile

Show well is a customer-driven company that specializes in manufacturing and marketing industrial parts worldwide. Combined with our diverse experience, full quality control, and commitment to future technologies, our customers can rest assured that their products are being built better, more reasonably, and faster.

Our quality assurance system is among the most reliable, strict quality control procedures backed by issue reports at every phase of production, guaranteeing our customers’ satisfaction.

Our Advantages

*Specialization in CNC formulations of high precision and quality
*Independent quality control department
*Control plan and process flow sheet for each batch
*Quality control in all whole production
*Meeting demands even for very small quantities or single units
*Short delivery times
*Online orders and production progress monitoring
*Excellent price-quality ratio
*Absolute confidentiality
*Various materials (stainless steel, iron, brass, aluminum, titanium, special steels, industrial plastics)
*Manufacturing of complex components of 1 – 1000mm.

Product:

Specification Material Hardness
Z13 Steel HRC35-40
Z16 Steel HRC35-40
Z18 Steel HRC35-40
Z20 Steel HRC35-40
Z26 Steel HRC35-40
Z28 Steel HRC35-40
Custom dimensions according to drawings Steel HRC35-40

Production machine

Inspection equipment :
Gear tester

FAQ

Q: Can you make as per custom drawing?
A: Yes, we can do that.

Q: If I don’t have drawing, what can you do for me?
A: If you don’t have drawing, but have the sample part, you may send us. We will check if we can make it or not.

Q: What information should I provide if I want to get a quote?
A: Please offer us drawings(with material, dimension, tolerance, surface treatment and other technical requirement etc.), quantity or samples.
 

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Application: Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Steel
Customization:
Available

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Customized Request

differential gear

Can you provide examples of vehicles that use differential gears?

Differential gears are utilized in various types of vehicles to enable smooth and efficient power distribution to the wheels. Here are some examples of vehicles that use differential gears:

1. Passenger Cars:

Most passenger cars, including sedans, hatchbacks, and SUVs, are equipped with differential gears. These gears are typically found in the rear axle of rear-wheel-drive vehicles or in both the front and rear axles of all-wheel-drive vehicles. Differential gears allow the wheels to rotate at different speeds while maintaining power transfer, ensuring smooth cornering and traction on different road surfaces.

2. Trucks and Pickup Trucks:

Trucks and pickup trucks commonly employ differential gears to enhance their performance, especially for towing, hauling, and off-road applications. Rear-wheel-drive trucks utilize differential gears in the rear axle, while many modern trucks also feature all-wheel-drive or four-wheel-drive systems with differential gears in both the front and rear axles. These differential gears enable improved traction, power distribution, and maneuverability in various driving conditions.

3. SUVs and Crossovers:

Sport utility vehicles (SUVs) and crossovers often incorporate differential gears to provide enhanced off-road capability and all-weather performance. Many SUVs are equipped with all-wheel-drive or four-wheel-drive systems that utilize differential gears in the front and rear axles. These gears allow power transfer between the wheels and enable optimal traction on different terrains, making SUVs well-suited for off-road adventures and challenging driving conditions.

4. Sports Cars and Performance Vehicles:

Sports cars and high-performance vehicles often employ advanced differential systems for improved handling, stability, and performance. Examples include limited-slip differentials, electronic differentials, or torque vectoring differentials. These systems use differential gears in combination with advanced technologies to distribute torque to the wheels based on driving conditions, enhancing traction, cornering ability, and overall vehicle dynamics.

5. Off-Road Vehicles and SUVs:

Differential gears are essential components in off-road vehicles designed for rugged terrains and extreme driving conditions. Vehicles such as dedicated off-road SUVs, trucks, and specialized off-road vehicles like Jeeps and Land Rovers utilize differential gears, including locking differentials, to maximize traction and improve off-road performance. These gears allow for better wheel articulation, independent wheel movement, and power distribution to overcome obstacles and maintain traction on challenging off-road trails.

6. Commercial and Heavy-Duty Vehicles:

Commercial trucks, buses, and heavy-duty vehicles utilize differential gears to handle the demands of heavy loads and challenging driving conditions. Differential gears in these vehicles help distribute torque to the drive wheels efficiently, ensuring better traction, stability, and power transfer. They are critical for the performance and safety of large commercial vehicles that operate under varying load and road conditions.

7. Racing Cars:

In racing, differential gears play a vital role in enhancing performance and handling characteristics. High-performance racing cars, including Formula 1 cars, rally cars, and sports prototypes, utilize advanced differential systems that allow precise control of power distribution to optimize acceleration, cornering, and stability during high-speed maneuvers.

In summary, differential gears are utilized in a wide range of vehicles, including passenger cars, trucks, SUVs, sports cars, off-road vehicles, commercial vehicles, and racing cars. These gears are integral to achieving optimal power distribution, traction, and maneuverability in various driving conditions and applications.

differential gear

How do differential gears contribute to traction in slippery conditions?

In slippery conditions, such as driving on ice, snow, or wet surfaces, differential gears play a crucial role in improving traction and maintaining vehicle control. Here’s a detailed explanation of how differential gears contribute to traction in slippery conditions:

  • Torque Distribution: Differential gears allow torque to be distributed between the wheels on the same axle. In slippery conditions, where traction is reduced, differential gears enable power to be sent to the wheels with better grip. This distribution of torque helps maximize traction and prevent wheel spin.
  • Wheel Speed Variation: In slippery conditions, the wheels on the same axle may encounter different levels of traction. For example, one wheel might be on a patch of ice while the other is on a surface with better grip. Differential gears accommodate this variation by allowing the wheels to rotate at different speeds. This wheel speed variation helps ensure that power is directed to the wheels with more traction, improving overall grip and stability.
  • Slip Limitation: When one wheel loses traction and starts to slip, the other wheel with better grip can potentially receive less power due to the default behavior of an open differential. However, some differential systems employ advanced features like limited-slip differentials (LSD) or electronic traction control systems. These systems detect wheel slip and apply mechanisms to limit slip and redirect power to the wheel with better traction, effectively improving traction in slippery conditions.
  • Positive Traction Devices: In some cases, differential gears can be equipped with positive traction devices such as locking differentials or electronic locking differentials. These devices lock the differential gears, forcing both wheels on the same axle to rotate at the same speed. This feature is particularly beneficial in extremely slippery conditions where maximum traction is essential. By locking the differential, these devices ensure that power is evenly distributed to both wheels, maximizing grip and traction.
  • Off-Road Capability: Differential gears with advanced features like limited-slip differentials or locking differentials are commonly employed in off-road vehicles. These vehicles often encounter challenging terrain with low-traction conditions. The differential systems in these vehicles enhance off-road capability by transferring power to the wheels with the most traction, preventing wheel spin, and allowing the vehicle to navigate through difficult terrain more effectively.

In summary, differential gears contribute to traction in slippery conditions by distributing torque between wheels, accommodating wheel speed variation, limiting slip through advanced features, and offering positive traction devices. These mechanisms allow power to be directed to the wheels with better grip, improving traction, stability, and overall vehicle control in slippery conditions.

differential gear

How does a differential gear help in turning a vehicle smoothly?

A differential gear plays a crucial role in enabling smooth turning of a vehicle. Here’s a detailed explanation:

When a vehicle turns, the wheels on the outside of the turn travel a greater distance compared to the wheels on the inside. This difference in distance would cause significant strain and binding in the drivetrain if all the wheels were rigidly connected. The differential gear solves this problem by allowing the wheels to rotate at different speeds during turns, resulting in smooth and controlled maneuvering.

1. Speed Differentiation:

The differential gear allows the wheels to rotate at different speeds while still receiving power from the engine. As the vehicle turns, the outer wheel covers a greater distance and needs to rotate faster than the inner wheel. The differential enables this speed differentiation by distributing torque unequally between the two wheels, allowing them to rotate at different rates.

2. Path Following:

By allowing the wheels to rotate at different speeds, the differential gear helps the vehicle follow the desired path during a turn. The outside wheel, which needs to cover a longer distance, rotates faster to maintain the vehicle’s trajectory. At the same time, the inside wheel rotates slower, preventing the vehicle from skidding or drifting wide during the turn. The differential ensures that both wheels work together to maintain stability and control throughout the turning process.

3. Smooth Power Transfer:

During a turn, the differential gear facilitates smooth power transfer to the wheels. By allowing the wheels to rotate at different speeds, the differential minimizes drivetrain stress and wheel scrubbing. This promotes smoother operation and reduces the likelihood of wheel hop or wheel slip, resulting in improved traction and overall control.

4. Reduction of Tire Wear:

The differential gear’s ability to differentiate wheel speeds during turns helps reduce tire wear. If the wheels were rigidly connected, they would experience excessive scrubbing and wear during turning maneuvers. The differential allows the wheels to rotate at different speeds, minimizing tire scrubbing and promoting more even tire wear. This contributes to longer tire life and better overall performance.

5. Enhanced Maneuverability:

By enabling smooth turning, the differential gear enhances the maneuverability of a vehicle. It allows for precise and controlled steering inputs, making it easier to navigate corners, curves, and tight spaces. The differential’s role in differentiating wheel speeds ensures that the vehicle can execute turns smoothly and responsively, enhancing the overall driving experience.

In summary, the differential gear helps in turning a vehicle smoothly by allowing the wheels to rotate at different speeds during turns. This speed differentiation enables the vehicle to follow the desired path, facilitates smooth power transfer, reduces tire wear, and enhances maneuverability. The differential’s ability to accommodate varying wheel speeds ensures that the vehicle can navigate turns with improved stability, control, and comfort.

China Good quality Customized Wheel Gear/Planetary Gear/Straight Gear for Differential gear cycleChina Good quality Customized Wheel Gear/Planetary Gear/Straight Gear for Differential gear cycle
editor by Dream 2024-05-14