China wholesaler Heavy Duty High Precision Stainless Steel Gears Pinion Helical for Automobile, Machines, Industry worm gearbox

Product Description

 

                                                                OEM customized Heavy Duty High precision Stainless steel gears

Product: High precision Stainless steel gears Application:  Automobiles, Cars, bicycle racks, motorcycle, Machines, Different kind of applications
Payment Term: TT, Paypal Price Range: 0-10 USD
Product Code: NFSR-008 Material: Carbon steel, stainless steel, aluminum plate, zinc plated metal sheet, copper, brass, bronze, or customized
Standard: GB, DIN, ASTM, JIS, BS Quality Level: A Class
Tolerance: 0.05mm Metal Thickness:  0.1-8mm or customized
MOQ >=1 pc Trade Term: FOB ZheJiang CHINA
Surface Finishing: Zinc-plated, powder-coated, E-coated or customized    
Process Technology:  Blanking, stamping, bending, forming, surface treatment, inspection, etc., customized by technology.
Professional level:  Sticking to the strict technical requirements to ensure the strength and accuracy of the product; Professional technique negotiation, prompt production,  guaranteed quality, fast shipping delivery.
Customized Service: Customize the non-standard products professionally with various metal materials

 

 

Detailed Photos

 

ZheJiang Xihu (West Lake) Dis.g Metal Products Co., Ltd is a private enterprise specialized in the research & development and production of metal products. It is located in Xihu (West Lake) Dis. County, ZheJiang , which is always famous as China’s “Electronic and Hardware hometown.” Its west is next to ZheJiang -ZheJiang high-speed railway and ZheJiang -ZheJiang Expressway. East is next to HangZhou Port; north is near ZheJiang and ZheJiang ; south is boarded on Shangdong province with convenient transportation and superior environment.

It was formerly known as Heibei Xihu (West Lake) Dis.g Group, engaged in the metal production industry for over 30 years. The company is currently a large-scale stamping production enterprise with 200 million fixed assets, land of 150 mu, more than 300 employees.

 

Our equipment

Quality inspection

Certifications

Packaging & Shipping

 

FAQ

Q. Are you a factory or trading company?

A: We are a customized factory.

Q.Can you provide a sample for us?
A: Yes, a free sample is available

Q: How long is your delivery time?

A: Generally, it is 15-20 days for samples and 25-30 days for mass production according to quantity.

 

Q: How do you ship the goods?

A: We have our cooperation forwarder, they can deliver the goods to you in a short time at a competitive price, and you can ship by your own agent at your convenience.

Q: What are your terms of payment?

A: Payment<=1000USD, 100% in advance.
Payment>=1000USD, 30% T/T + 50% Mold Fees in advance, balance before shipment.
B: FOB ZheJiang /ZheJiang . Or EXW, CIF, DUU, ETC

Q. What raw material do you use?
A: stainless steel, carbon steel, mild steel, galvanized steel, aluminum alloy, brass, copper, etc.

Q. What finishes can you provide?
A: powder coating, polishing, zinc/nickel /chrome plating, painting, anodized, hot-dip galvanized,

sandblasted, etc.

Q. How do you ensure quality control?
A: First of all, Our company is aiming to avoid any problems before the production. So we will

confirm every detail before the quotation. Once the order is confirmed, we will also re-confirm

all the details with the customer. Only in this way can we avoid mistakes and save the cost

for us.

Secondly, Our company has a strict requirement for our suppliers on quality control. They must be

performed according to ISO9001:2008 Standard. Such as the Initial sample test, last sample test, Random

test, etc.

Q. Is a small quantity available?
A: Yes, a small quantity for a trial order is available.

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After-sales Service: 1y
Warranty: 1y
Type: Customized
Processing Type: Shaping Metal
Material: Customized
Mould: Customized
Samples:
US$ 8/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

differential gear

Can differential gears be used in electric and hybrid vehicles?

Yes, differential gears can be used in both electric and hybrid vehicles. While electric and hybrid vehicles have different powertrain configurations compared to traditional internal combustion engine vehicles, they still require differential gears to distribute power between the wheels and accommodate speed differences. Here’s a detailed explanation:

1. Electric Vehicles (EVs):

In electric vehicles, the power is provided by one or more electric motors. These motors generate torque directly, eliminating the need for a traditional transmission system with a driveshaft. However, EVs still require differential gears to distribute power between the wheels.

2. Single-Speed Transmissions:

Many electric vehicles use single-speed transmissions, also known as direct-drive systems, which do not require multiple gears for speed variation. In these cases, the differential gear is integrated into the electric motor assembly, allowing it to distribute torque between the wheels.

3. Speed and Torque Distribution:

The differential gear in electric vehicles functions similarly to those in conventional vehicles. It accommodates speed differences between the wheels during turns and adjusts torque distribution to ensure optimal traction and control. This helps prevent wheel slip and allows for smooth cornering.

4. Hybrid Vehicles:

Hybrid vehicles combine an internal combustion engine with one or more electric motors. The powertrain configuration varies depending on the type of hybrid system, such as series hybrids, parallel hybrids, or plug-in hybrids. Despite the presence of an internal combustion engine, differential gears are still utilized in hybrid vehicles.

5. Transmissions in Hybrid Vehicles:

Hybrid vehicles often incorporate transmissions to optimize power delivery and efficiency. These transmissions may include differential gears or specific components that perform similar functions to distribute power between the wheels.

6. Regenerative Braking:

Both electric and hybrid vehicles commonly use regenerative braking systems to capture and store energy during deceleration. Differential gears play a role in transmitting torque from the wheels to the electric motor during regenerative braking, allowing the motor to act as a generator and recharge the batteries.

7. Differential Types:

Electric and hybrid vehicles can utilize various differential types, including open differentials, limited-slip differentials, or electronically controlled differentials. The choice of differential depends on factors such as vehicle performance, traction requirements, and driving conditions.

8. Advancements and Innovations:

With the evolving technology in electric and hybrid vehicles, there are also advancements and innovations in differential systems. Manufacturers are exploring new designs, such as integrated motor and differential units, to optimize power distribution and efficiency in these vehicles.

In summary, differential gears are indeed used in electric and hybrid vehicles to distribute power between the wheels, accommodate speed differences, and ensure optimal traction and control. The specific configuration and integration of differential gears may vary depending on the vehicle’s powertrain design and transmission system.

differential gear

Can differential gears be used in heavy-duty trucks and commercial vehicles?

Yes, differential gears can be used in heavy-duty trucks and commercial vehicles. In fact, they are an essential component of the drivetrain in most vehicles, including those designed for heavy-duty applications. Here’s a detailed explanation:

Differential gears are crucial for effective power distribution and maneuverability, especially in vehicles with multiple axles or large payloads. Here are some reasons why differential gears are used in heavy-duty trucks and commercial vehicles:

  • Torque Distribution: Differential gears enable the proper distribution of torque to the wheels. In heavy-duty trucks and commercial vehicles, which often carry heavy loads, torque needs to be transmitted efficiently to ensure adequate traction and pulling power. The differential gears allow the wheels on the same axle to rotate at different speeds, accommodating varying traction conditions and load distribution.
  • Maneuverability: Heavy-duty trucks and commercial vehicles often need to navigate tight turns and maneuver in confined spaces. The differential gears assist in smooth cornering by allowing the outer wheel to rotate faster than the inner wheel during turns. This differential action helps minimize tire scrubbing and reduces stress on the tires, enhancing maneuverability and reducing wear.
  • Traction Control: Differential gears play a critical role in maintaining traction on different road surfaces. In heavy-duty trucks and commercial vehicles that encounter varied terrain, such as off-road conditions or slippery surfaces, the differential gears allow power to be sent to the wheels with the most traction. This helps maximize traction and minimize wheel spin, improving vehicle stability and control.
  • Load Sharing: Differential gears facilitate load sharing among multiple axles in heavy-duty trucks and commercial vehicles. Vehicles with multiple axles distribute the load across all axles, reducing stress on individual components and improving overall performance and durability. Differential gears ensure that power is appropriately distributed among the axles, optimizing load sharing and preventing excessive strain on specific wheels or axles.
  • Off-Road Capability: Heavy-duty trucks and commercial vehicles often need to operate in challenging off-road conditions. Differential gears, particularly those with advanced features like limited-slip differentials or locking differentials, enhance off-road capability by improving traction and preventing wheel slippage. These differential systems provide additional power to the wheels with traction, enabling the vehicle to navigate through rough terrain more effectively.
  • Efficiency and Durability: Differential gears in heavy-duty trucks and commercial vehicles are designed to handle high torque loads and endure demanding operating conditions. They are built with robust materials and precision engineering to ensure durability and long service life. Proper maintenance, including regular inspections and fluid changes, helps maintain the efficiency and performance of the differential gears, contributing to the overall reliability of the vehicle.

In summary, differential gears are indispensable in heavy-duty trucks and commercial vehicles. They enable torque distribution, enhance maneuverability, improve traction control, facilitate load sharing, enhance off-road capability, and contribute to overall efficiency and durability. These gears play a crucial role in ensuring the optimal performance and functionality of heavy-duty and commercial vehicles across various applications and operating conditions.

differential gear

How do differential gears contribute to handling and stability in vehicles?

Differential gears play a significant role in enhancing the handling and stability of vehicles. Here’s a detailed explanation:

Differential gears contribute to handling and stability in vehicles in several ways:

1. Independent Wheel Rotation:

One of the primary contributions of differential gears is allowing the wheels to rotate independently. During turns, the outer wheel needs to travel a greater distance than the inner wheel. The differential gear enables this speed differentiation, ensuring that each wheel can rotate at a different speed while still receiving power from the engine. This independent wheel rotation enables smoother and more controlled handling during turns.

2. Balanced Power Distribution:

The differential gear distributes torque between the wheels, allowing them to receive power and propel the vehicle forward. By balancing the power distribution, the differential helps maintain stability during acceleration and deceleration. It ensures that both wheels receive an appropriate amount of power, preventing excessive wheel spin or traction loss, which can affect the vehicle’s stability.

3. Enhanced Traction:

Effective traction is crucial for handling and stability. Differential gears play a key role in optimizing traction. In situations where one wheel encounters reduced traction, such as on slippery surfaces or during cornering, the differential allows the wheel with better traction to receive more power. This torque distribution helps maximize the vehicle’s ability to maintain forward motion and improves overall stability by minimizing wheel slip.

4. Improved Steering Response:

The differential gear contributes to improved steering response, which is essential for handling and stability. By allowing the wheels to rotate independently, the differential enhances the vehicle’s ability to respond to steering inputs. It enables precise and controlled turning, allowing the driver to navigate corners and curves with better accuracy and confidence.

5. Balanced Weight Distribution:

Proper weight distribution is critical for optimal handling and stability. The differential gear helps maintain balanced weight distribution among the wheels. During turns, the weight of the vehicle shifts towards the outside wheels. The differential allows the outer wheel to rotate faster, accommodating this weight transfer and promoting stability. By ensuring balanced weight distribution, the differential contributes to predictable and controlled handling.

6. Prevention of Wheel Hop:

Wheel hop, which refers to the rapid up-and-down movement of the wheels during acceleration or on uneven surfaces, can negatively impact stability and handling. The differential gear helps prevent wheel hop by allowing the wheels to rotate at different speeds. This flexibility in wheel rotation reduces the likelihood of wheel hop, improving stability and maintaining better traction on the road.

In summary, differential gears contribute significantly to handling and stability in vehicles. They enable independent wheel rotation, balance power distribution, optimize traction, improve steering response, maintain balanced weight distribution, and prevent wheel hop. By facilitating smooth and controlled handling, the differential gear enhances the overall stability and performance of vehicles.

China wholesaler Heavy Duty High Precision Stainless Steel Gears Pinion Helical for Automobile, Machines, Industry worm gearboxChina wholesaler Heavy Duty High Precision Stainless Steel Gears Pinion Helical for Automobile, Machines, Industry worm gearbox
editor by CX 2024-03-27